Our client, a renowned UK bodyshop group, engaged JD Flooring Ltd for the fourth time, demonstrating their trust in our expertise, professionalism, and results. This project posed a unique set of challenges due to the age of the workshop and the diversity of its existing floor finishes. The project involved the removal of an area of quarry tiles, screeding to level up the surfaces, and comprehensive mechanical grinding to prepare the entire area.
Covering a space of 570 square meters, the workshop’s flooring had not been resurfaced in several years and had almost worn away completely. The area encompassed a spray booth, seven car lifts, and an inspection area, all requiring extensive floor restoration and enhancement.
JD Flooring Ltd formulated a solution that would tackle the intricate requirements of this project. Following comprehensive preparation of the site, we identified numerous areas of impact damage, particularly in zones frequented by mechanics. To rectify these, repair mortars were used, and scratch coats were applied to ensure the substrate was as flat as possible, and any damage was duly repaired in readiness for the new coatings.
Understanding the workshop’s needs and the nature of its operations, we recognised that a thicker first coat than usual would be beneficial. This approach was designed to mask some of the outstanding imperfections within the substrate, to a reasonable extent.
Using a squeegee method, the first, thicker-than-usual layer of high build epoxy resin scratch coating was applied, followed by a back roll technique over the total area.
Once this initial scratch coating was installed, we proceeded to fill some outstanding holes apparent in the surface, enhancing the overall structural integrity and aesthetic of the floor.
Upon the completion of the primary repairs and first coat, a final layer of high build epoxy coating was applied. This was supplemented with a light scatter of aggregate. The addition of the aggregate served a dual purpose – enhancing the aesthetic appeal of the floor and providing the necessary slip resistance for the safety of the mechanics and other personnel.
As part of our standard procedure at JD Flooring Ltd, we followed up with the client the next day. They expressed high satisfaction with both the end result and the service received. The upgraded flooring not only met their operational needs but also brought about a visible improvement in the workshop’s aesthetics.
This project reaffirms JD Flooring’s reputation for delivering tailored, high-quality resin flooring solutions, meeting diverse client needs, and consistently achieving high levels of customer satisfaction.
A solvent free epoxy coating applied in two or more coats, building a film thickness of up to 1,000 microns. It is specified for medium duty use where the requirement is a clean, hard wearing surface over sound concrete.
Aggregate is scattered between coats where a slip resistant finish is needed. Anticipated life is 5 to 7 years in light use and 2 to 4 years under moderate use.
| Application | Applied in two or more coats, solvent free |
|---|---|
| Intended Use | Medium duty use |
| Thickness | Up to 1000 microns |
| Chemicals | Some resistance to chemical spillage |
| Slip Resistance | Aggregate can be added to achieve a slip resistant finish |
| Anticipated Life | Light use 5-7 years / Moderate use 2-4 years |
WalesHigh Build Coating
BirminghamHigh Build Coating
KnutsfordHigh Build with Quartz Aggregate
Cheadle HulmeHigh Build Coating
DisleyHigh Build Coating
CheshireHeavy Duty Polyurethane Screed
West YorkshireHigh Build Coating
East YorkshireHigh Build Coating
StaffordshireHigh Build Coating
Tell us how the area is reached, what happens in it and how long it can be closed. We attend, test the substrate, and put a written specification and a fixed price in front of you at no cost.
