With a longstanding reputation for offering the highest quality of service to their vast customer base, this prominent UK supermarket chain was determined to enhance a dedicated area.
Their aim was clear: to foster a safe, clean, and conducive workspace for the hardworking team. This space, of approximately 2100m2, was originally a storage facility, was envisioned to transition into an active packing and processing hub.
The challenge was to introduce a fresh, appealing floor finish that seamlessly aligned with the brand’s high standards. JD Flooring, with its proven track record, was called upon to meet and exceed these exacting specifications.
Fortunately, the underlying floor or substrate was in remarkably good condition, making it a stong starting point. The area, having previously housed storage racks, revealed a notable presence of over 2000 bolt holes upon their removal.
These needed thorough attention to ensure a uniform surface. Following an in-depth evaluation, the decision was cemented to proceed with a 2 coat high build coating.
This meant the initial tasks revolved around preparing the substrate, which involved a meticulous process of grinding and filling the myriad bolt holes.
The relatively good condition of the substrate led to the choice of shot blasting the entire space as the preferred preparation technique.
Following the completion of this preparation phase, the team dedicated significant effort to address the bolt holes and other minor flaws, ensuring a surface devoid of imperfections and ready for the coating.
Upon completion of the meticulous preparation, the stage was set for the main event: applying the 2 coat high build epoxy coating. The first coat was systematically applied with the aid of a squeegee, followed by back-rolling to ensure an even, consistent finish.
A day later, the process was repeated for the second coat, but with a strategic addition: a fine aggregate was blended into the mix to bolster slip resistance. This enhancement was vital to guarantee the safety of all on-site personnel and machinery.
To enhance on-site safety and operational efficiency, well-defined demarcation lines were implemented. These lines play a crucial role in demarcating the boundaries between general work areas and the zones frequented by forklifts. Such clear divisions not only optimise workflow but also act as a preventive measure against potential accidents.
Securing a project from a client of this size is a testament to the reputation, competitive pricing and professionalism of JD Flooring. We were able to secure this contract despite several other competitors tendering for this project. Following completion, during a follow up site visit, our client expressed their delight with the results and the conduct of our on site team during the preparation and installation process.
A solvent free epoxy coating applied in two or more coats, building a film thickness of up to 1,000 microns. It is specified for medium duty use where the requirement is a clean, hard wearing surface over sound concrete.
Aggregate is scattered between coats where a slip resistant finish is needed. Anticipated life is 5 to 7 years in light use and 2 to 4 years under moderate use.
| Application | Applied in two or more coats, solvent free |
|---|---|
| Intended Use | Medium duty use |
| Thickness | Up to 1000 microns |
| Chemicals | Some resistance to chemical spillage |
| Slip Resistance | Aggregate can be added to achieve a slip resistant finish |
| Anticipated Life | Light use 5-7 years / Moderate use 2-4 years |
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Tell us how the area is reached, what happens in it and how long it can be closed. We attend, test the substrate, and put a written specification and a fixed price in front of you at no cost.
