Based in Birmingham, this UK distribution company is responsible for storing and distributing a diverse range of products, with a vast logistical network. They operate out of four large warehouses, each of which sees considerable daily activity. This includes substantial forklift truck movement and occasional impact damage. The main challenge was that the day-to-day operations were taking a toll on the integrity of the warehouse flooring.
The combination of heavy forklift truck traffic, coupled with the occasional but inevitable impact damage, meant that their floors had become a potential safety hazard and an operational bottleneck. It was essential that the flooring solution chosen could withstand the rigorous daily demands while ensuring safety and efficiency.
Following comprehensive survey of the site, we identified numerous areas of impact damage, particularly in zones frequented by mechanics and concluded that the best solution would be repairs, rather than a complete resurfacing project, using a resin flooring solution designed to withstand impact damage and heavy traffic.
Our comprehensive evaluation led us to conclude that a Heavy Duty Polyurethane Resin Screed would be the most fitting solution. Designed to tolerate significant traffic and resist the pressures of a busy warehouse environment, this choice seemed ideal for the company’s needs.
Before embarking on the main repair process, it was pivotal to ensure the existing damage did not exacerbate over time. To achieve this, saw cuts were strategically applied to the edges of the affected areas. This decision would ensure that any present damage was contained and prevented from spreading any further.
To address the damaged areas, repair mortars were first applied, and then scratch coats were applied to ensure the substrate was as flat as possible, ensuring all damaged were professionally prepared for the new Heavy Duty Polyurethane Resin Screed flooring repairs.
Understanding the workshop’s needs and the nature of its operations, we recognised that a thicker first coat than usual would be beneficial. This approach was designed to mask some of the outstanding imperfections within the substrate, to a reasonable extent.
Due to the location, ultra heavy usage and frequent impacts that created the damage in the first place, JD Floor decided on a two-stage repair process to ensure the repairs would endure the conditions they would be subjected to.
We recognise that every space is unique and so are its challenges. Our approach to repair centres on understanding these distinct needs. In the case of this distribution company, the persistent impact damage and regular forklift movement required a solution that not only refreshed the aesthetic appeal but ensured structural integrity. Our Heavy Duty Polyurethane Resin Screed Flooring was a fitting choice. The repair process commenced with strategic saw cuts to contain the damage and prevent further deterioration. Subsequent application of the screed ensured a levelled, fortified surface that stands prepared for the rigours of everyday operations.
Post the successful completion of the warehouse flooring repair installation, feedback from our esteemed client was overwhelmingly positive. Their satisfaction with the quality of work rendered, the efficiency with which it was done, and the fact the client was still operate at full operational capabilities during the repair process, cemented our longstanding relationship further.
It should also be noted, that the initial scope and remit specification supplied by client included the prospect of a complete resurfacing of the warehouse floor, with repairs as an option. Whilst the former would have undoubtedly resulted in a much higher value project from our perspective, the latter was recommended by JD Flooring Limited. In our assessment warehouse flooring repairs were the only solution that met all the factors important to the client, in particular the need for minimal disruption to their operational activities.
True to our commitment, we remain on standby to address and repair any areas as and when required in the future. This partnership serves as a testament to JD Flooring Limited’s unwavering commitment to delivering value for money, quality and ensuring client satisfaction in all projects undertaken.
A three part, heavily filled polyurethane screed laid at 6mm to 9mm and finished with a seal coat. It is specified for medium to heavy duty use where the floor faces chemical spillage and frequent cleaning.
Resistance in wet conditions depends on the seal coat selected. Anticipated life is 8 to 10 years under heavy duty use and 5 to 8 years under very heavy duty use. Static controlled versions are available.
| Application | 3 part heavily filled system incorporating a seal coat finish |
|---|---|
| Intended Use | Medium duty to heavy duty use |
| Thickness | 6mm-9mm |
| Slip Resistance | Some resistance in wet conditions subject to seal coat selection |
| Anticipated Life | Heavy duty 8-10 years / Very heavy duty 5-8 years |
| Chemicals | Very good resistance to chemical spillage |
| Cleanability | Very good cleaning properties if seal coat is maintained |
| Static | Static controlled versions available |
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Tell us how the area is reached, what happens in it and how long it can be closed. We attend, test the substrate, and put a written specification and a fixed price in front of you at no cost.
