As the approved contractor for a school district in Cheshire, JD Flooring Limited was tasked with addressing the deteriorating floor in the main hall of a Primary School.
With an approximate floor size of 185m2, our team was called upon to provide a modern, durable solution that would meet the diverse needs of this multi-purpose space.
Our initial assessment involved conducting thorough tests to determine the best course of action. We carried out pilot holes to check the depth of the existing system and performed spot grinding to assess how the old flooring would respond to treatment. These tests yielded positive results, indicating that the surface was suitable for renovation.
Based on our findings, we recommended a flexible self-smoothing system. This solution was chosen for its ability to bridge any movement in the substrate and provide a soft underfoot feel, which was crucial given the hall’s dual function as both a dining area and a sports facility. The specified system comprised mechanical preparation, two scratch coats of primer, and a 3mm self-smoothing polyurethane flexible trowel-applied screed.
The preparation phase was critical to ensuring the longevity and effectiveness of the new flooring system. We began by diamond grinding the existing surface to create an ideal substrate for the new application. In areas where carpet had previously been installed, we adapted our grinders with PCD attachments to effectively remove the latex glue residue.
Following the grinding process, we thoroughly vacuumed the entire area to remove all dust and debris. We then applied two coats of primer using a squeegee method, back rolling each coat to ensure even coverage. These primer coats were allowed to cure overnight between applications.
Once the primers had fully cured, we addressed all cracks, holes, and imperfections in the surface using a flexible repair system. This step was crucial in creating a smooth, uniform base for the final flooring application.
With the preparation and repair work complete, we moved on to the installation of the main flooring system. The process began with the application of two coats of primer, each requiring overnight curing time. This thorough priming ensured optimal adhesion of the subsequent layers.
Following the priming stage, we installed the flexible polyurethane 3mm screed system. This was applied using a squeegee to achieve an even distribution across the entire floor area. To eliminate any trapped air and create a uniform finish, we used a spike roller immediately after application.
It’s worth noting that while the system appears high gloss during installation, it cures to a more matte finish. This transformation not only enhances the aesthetic appeal of the space but also contributes to its functionality, providing an ideal surface for the various activities that take place in the hall.
Save valuable time and effort with our Self Smoothing Resin Flooring’s easy-to-install formula. Its self-levelling properties ensure a consistent, even surface without the need for extensive manual labour or specialised tools. Enjoy the convenience of a quick and efficient installation process that delivers outstanding results.
The true measure of success for any flooring project lies in the satisfaction of our clients. In this case, we were delighted to receive overwhelmingly positive feedback just days after the installation was completed. The facilities manager contacted us to express how pleased everyone at the school was with the new flooring.
The renovated hall floor met and exceeded all the objectives set at the beginning of the project. It was immediately put into full use, demonstrating its versatility and durability. The surface proved to be easy to clean, addressing the previous issues with dust and maintenance.
Most importantly, the new flooring successfully catered to all three primary uses of the space: dining, sports activities, and general assembly. The soft underfoot feel provided by the flexible polyurethane system offered comfort for students during meal times, while its durability and performance characteristics made it ideal for sports and high-traffic scenarios.
This project exemplifies JD Flooring Limited’s commitment to delivering tailored flooring solutions that not only meet but exceed our clients’ expectations. By combining our extensive experience with high-quality materials and meticulous workmanship, we were able to transform this ageing school hall into a modern, multi-functional space that will serve the school community for years to come.
Known as a self levelling or self smoothing system, laid at 2mm to 4mm. It is specified for medium to heavy duty use where a coating cannot bridge the condition of the existing concrete.
UV stable grades are available. Resistance in wet conditions depends on aggregate scatter being included. Anticipated life is 6 to 8 years under medium duty use and 3 to 4 years under heavy duty use.
| Application | Known as self-levelling or self-smoothing system |
|---|---|
| Intended Use | Medium duty to heavy duty use |
| Thickness | 2mm-4mm |
| UV Resistance | UV stable grades available |
| Slip Resistance | Resistance in wet conditions subject to aggregate scatter inclusion |
| Anticipated Life | Medium duty 6-8 years / Heavy duty 3-4 years |
| Chemicals | Very good resistance to chemical spillage |
| Cleanability | Very good cleaning properties |
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Tell us how the area is reached, what happens in it and how long it can be closed. We attend, test the substrate, and put a written specification and a fixed price in front of you at no cost.
