Resin Flooring Installation
Resin Flooring Installation
Case Study
Resin Flooring Installation Case Study – Pharmaceutical Laboratory, Liverpool.
Pharmaceutical Laboratory
Project Overview
As the approved contractor for a pharmaceutical company in Liverpool, JD Flooring Limited was tasked with installing a suitable flooring solution for a newly refurbished office space being converted into a small test laboratory. The project, covering approximately 88m2, required a clean and durable surface to meet the specific needs of laboratory staff and processes.
The client’s requirements were clear and specific: the new flooring needed to be easy to clean, maintain a hygienic environment, and withstand potential spillages common in laboratory settings. These factors were crucial for ensuring the safety of staff, the integrity of test results, and compliance with industry regulations. Our team recognised that meeting these requirements would be essential for the successful transformation of the space into a functional and efficient laboratory environment.
Assessment and Recommendation
Upon conducting a thorough survey of the site, our team of experienced professionals assessed the substrate for suitability. Based on our findings, we recommended a hardwearing epoxy high build coating system. This solution would not only provide the necessary durability but also contribute to maintaining a clean environment essential for laboratory operations.
To enhance safety in the workspace, we suggested incorporating an aggregate into the coating. This addition would improve slip resistance, a crucial factor in laboratory settings where spillages may occur.
Our recommendation was also influenced by the client’s specific constraints.
The project had a compressed timeframe, with installation needing to be completed within a narrow window to minimise disruption to the client’s operations. Additionally, we had to work within the available hours that fit the client’s schedule, often during off-peak times. The client’s budget was another key consideration. Taking all these factors into account, we determined that the epoxy high build coating system offered the optimal balance of performance, quick installation, and cost-effectiveness. This solution allowed us to meet the client’s requirements while adhering to their time and budget constraints.
Preparation, Preparation, Preparation. It’s the Key
95% of all resin flooring installation failure is due to poor sub floor preparation
Preparation and Repair Details
Our team began by meticulously preparing the surface using hand-held diamond tip grinders. This process effectively removed laitance and any contaminants from the existing surface. As the project involved a good substrate, no additional repairs were necessary, streamlining our preparation phase.
We then conducted a thorough clean-up to ensure a pristine environment for the installation. This involved using industrial-grade vacuum systems to remove all dust and debris created during the grinding process. We then followed up with a detailed sweep and wipe-down of the entire area, paying particular attention to corners and edges where dust might accumulate. This meticulous process is crucial for creating the best possible conditions for the installation, as it ensures optimal adhesion of the epoxy coating to the prepared surface and prevents any dust or particles from becoming trapped in the final finish.
Frequently Asked Question
Why is thorough preparation and repair work crucial for the success of a resin flooring installation?
Thorough preparation and repair work is crucial for the success of a resin flooring installation for several reasons:
Adhesion: Proper surface preparation ensures that the resin flooring system adheres properly to the substrate. If the surface is not adequately prepared, the new flooring may not bond correctly, leading to premature failure, peeling, or delamination. How does poor adhesion affect the longevity of a resin flooring system?
Durability: Repairing cracks, holes, and other imperfections in the substrate before installing the resin flooring helps to create a solid, stable foundation. If these issues are not addressed, they can lead to further deterioration of the substrate and cause damage to the new flooring over time. What role does a stable foundation play in the overall durability of the flooring system?
Aesthetics: A well-prepared and repaired substrate ensures a smooth, even surface for the resin flooring installation. This results in a more attractive and professional-looking finished product. Imperfections in the substrate can telegraph through the new flooring, compromising the aesthetic appeal. How can a poorly prepared substrate impact the visual appearance of the finished resin flooring?
Cost-effectiveness: Investing time and effort in thorough preparation and repair work can save money in the long run. By addressing issues with the substrate before installation, you can avoid costly repairs or replacements down the line due to premature flooring failure. Why is it more cost-effective to invest in proper preparation and repair work upfront?
Thorough preparation and repair work are essential for achieving a long-lasting, durable, and visually appealing resin flooring installation. Neglecting these crucial steps can lead to a host of problems that compromise the quality and longevity of the flooring system.
Installation Process
Before commencing the installation, we took care to protect the newly painted skirting boards. Although ideally, we would have preferred to complete our work before the painting, we adapted to the situation and ensured all skirting boards were adequately protected.
The installation process began with the application of the first coat of our epoxy hardwearing high build system. After allowing this initial coat to cure overnight, our team conducted a thorough examination of the surface. This crucial step involved a close inspection for any imperfections, such as pinholes, thin spots, or areas of uneven coverage. Any identified issues were promptly addressed to ensure a flawless base for the second coat.
Satisfied with the quality of the first coat, we proceeded with the application of the second coat. During this phase, we incorporated the recommended aggregate and back-rolled it into place for even distribution. This step was particularly important for achieving the desired slip resistance. Once again, we allowed the coat to cure overnight, ensuring optimal adhesion and durability.
The result was a fresh, fit-for-purpose finish that met all the client’s requirements for their new laboratory space. The meticulous attention to detail throughout the installation process, particularly in the examination between coats, contributed significantly to the high-quality outcome of the project.
Resin Flooring Installation Case Study
Resin Flooring Installation Case Study
Resin Flooring Installation Case Study
Resin Flooring Installation Case Study
Resin Flooring Installation Case Study
Resin Flooring Installation Case Study
Resin Flooring Installation Case Study
Resin Flooring Type Used - Resin High Build Coating
Exceptional Thickness for Added Durability
Resin High Build Coating is an ideal flooring solution for demanding environments that require added protection and durability. This innovative coating is designed to provide a thicker layer than traditional flooring options, ensuring maximum resistance to wear and tear, even in the most challenging spaces.
Long-Lasting Protection
Resin High Build Coating is engineered to withstand heavy foot traffic, machinery, and impact. Its exceptional thickness guarantees long-lasting protection against daily wear, making it the perfect choice for industrial facilities, warehouses, and other high-traffic areas. Invest in a flooring solution that can stand up to the test of time.
Customisable Aesthetic Appeal
You can enhance the appearance of your space with the versatile design options offered by our Resin High Build. Choose from a variety of colours and textures to create a visually appealing environment that aligns with your brand and style preferences. Enjoy the perfect combination of functionality and aesthetic appeal in one innovative flooring solution.
Resin High Build Coating Characteristics
Feature | Details |
|---|---|
| Application | Applied in two or more coats, solvent free |
| Intended Use | Medium Duty use |
| Thickness | Up to 1000 microns |
| UV Resistance | Some resistance to chemical spillage |
| Slip Resistance | Aggregate can be added to achieve a slip resistant finish |
| Anticipated Life | Light Use: 5-7 Years / Moderate Use: 2-4 Years |
JD Flooring Guarantee
- Manufacturer Backed Warranties
- 23 years Project Bank
- Free Surveys and Advice
- Industry Approved Contractors
- Quality Assurance ISO9001
- Quality Assurance ISO14001
Client Satisfaction and Feedback
A few days after completing the installation, we conducted a post-installation visit to assess the results and gather feedback. The response from the client’s team was overwhelmingly positive. They particularly commended our:
- Efficiency: The speed with which we completed the project, minimising disruption to their operations.
- Professionalism: Our team’s conduct throughout the project, from initial assessment to final installation.
- Cleanliness: The tidiness maintained during the installation process and the immaculate condition in which we left the site.
- Final Result: The high-quality finish of the epoxy coating, which exceeded their expectations and perfectly suited their laboratory needs.
This project for the Liverpool-based pharmaceutical company showcases JD Flooring Limited’s expertise in providing tailored flooring solutions for specialised environments. By leveraging our extensive experience in resin flooring installation and our commitment to quality, we delivered a durable, safe, and aesthetically pleasing surface that will serve the laboratory well for years to come.
Our success in this project further solidifies our position as a leading provider of industrial and commercial resin flooring solutions across the UK. Whether for pharmaceutical laboratories, food processing plants, or any other specialised facility, JD Flooring Limited continues to demonstrate its ability to meet and exceed client expectations.
Feedback from other JD Flooring Clients
Request a Quote
With over 2 decades of experience as Resin Flooring Installers, JD Flooring is ideally placed to deal with your requirements, from your initial enquiry, product selection and project planning, to the installation, quality control checks, after sales service, repairs and maintenance.
Contact our experts to arrange a free, no obligation, consultation and site visit, allowing us to provide you with a project cost, timeframe and available start dates. Pricing starts at only £4.00 per square metre – inclusive of preparation, labour & materials.
cheshire resin flooring installers
cheshire resin flooring installers
cheshire resin flooring installers
cheshire resin flooring installers
Other Case Studies
Cheshire Epoxy Flooring Services, Polyurethane Floors Cheshire, Industrial Resin Flooring Installers Cheshire, Commercial Resin Floor Contractors Cheshire, Cheshire Garage Resin Floor Installation, Resin Bound Surfacing in Cheshire, Decorative Resin Flooring Cheshire, Cheshire Resin Driveway Services, Professional Resin Floor Installation Cheshire, Anti-Slip Resin Floors Cheshire, Food Grade Resin Flooring Cheshire, Resin Floor Maintenance Cheshire, Epoxy Resin Concrete Repair Cheshire, Bespoke Resin Floor Design Cheshire, High-Quality Resin Flooring Cheshire, Cheshire Resin Flooring Specialists, UV Stable Resin Flooring Cheshire, Cheshire Resin Floor Coating Experts, Seamless Resin Flooring Solutions Cheshire, Resin Floor Installation Quote Cheshire, Fast-Curing Resin Flooring Cheshire, Durable Resin Floors in Cheshire, Chemical Resistant Resin Flooring Cheshire, Resin Floor Installers Reviews Cheshire, Affordable Resin Flooring Cheshire.