Resin Flooring Installation
Resin Flooring Installation
Case Study
Resin Flooring Installation Case Study – International Packaging Company – Birmingham, UK.
International Timber Importer
Client Background and Initial Challenges
An international timber importer based in Grangemouth, Scotland, operates from a century-old building spanning 550m2. In the bustling world of manufacturing, every moment counts and for this client operational downtime translates to significant costs.
Whilst downtime is a critical operational consideration, the deteriorated concrete substrate had become a pressing concern from both an operational, and health and safety perspective.
The client had a realistic vision for the outcome, given budget constraints: sealing the flooring to reduce dust accumulation, improving both the aesthetic appeal of the space, and ensuring their health and safety requirements.
The Evaluation and Strategic Planning
Following an in-depth assessment of the site and thorough discussions with the client regarding their specific needs, our team pinpointed two primary challenges: the limited budget allocation and the notably deteriorated state of the substrate.
Significant preparation and repairs were essential, along with installing a flooring system that wouldn’t just serve as a temporary fix, but one that would genuinely revitalise and enhance the longevity of the area.
The presence and layout of various machinery in the workspace added another layer of complexity to the task, meaning our planning was not just about the floor’s treatment, but also about ensuring our team could access all areas safely.
Preparation, Preparation, Preparation. It’s the Key
95% of all resin flooring installation failure is due to poor sub floor preparation
The Preparation and Repair
The preparation phase was an intricate and time-consuming process that demanded precise attention to detail. Utilising handheld flatbed grinders and floor scrapers, our team worked to remove the multitude of inferior coatings that had accumulated over the years.
Given the placement of various machinery and equipment, accessing certain areas required additional manoeuvring and often, a change in tool or technique. These tight spaces also needed a lot of patience to ensure the task was completed without causing any further damage.
The Initial and Final Installation
The initial step in the installation process was the application of the epoxy high build resin coating. Squeegees were used for larger areas and were subsequently back rolled to ensure a uniform application. In more confined spaces, our team utilised rag rollers and paint brushes.
After this, a second coat was applied, which incorporated a light aggregate scatter in the high-traffic zones. This addition was crucial to enhance slip resistance and to align with health and safety standards.
Resin Flooring Types Used - Type 1
Resin High Build Coating
Exceptional Thickness for Added Durability
Resin High Build Coating is an ideal flooring solution for demanding environments that require added protection and durability. This innovative coating is designed to provide a thicker layer than traditional flooring options, ensuring maximum resistance to wear and tear, even in the most challenging spaces.
Long-Lasting Protection
Resin High Build Coating is engineered to withstand heavy foot traffic, machinery, and impact. Its exceptional thickness guarantees long-lasting protection against daily wear, making it the perfect choice for industrial facilities, warehouses, and other high-traffic areas. Invest in a flooring solution that can stand up to the test of time.
Customisable Aesthetic Appeal
You can enhance the appearance of your space with the versatile design options offered by our Resin High Build. Choose from a variety of colours and textures to create a visually appealing environment that aligns with your brand and style preferences. Enjoy the perfect combination of functionality and aesthetic appeal in one innovative flooring solution.
Resin High Build Characteristics
Feature | Details |
|---|---|
| Application | Applied in two or more coats, solvent free |
| Intended Use | Medium Duty use |
| Thickness | Up to 1000 microns |
| UV Resistance | Some resistance to chemical spillage |
| Slip Resistance | Aggregate can be added to achieve a slip resistant finish |
| Anticipated Life | Light Use: 5-7 Years / Moderate Use: 2-4 Years |
JD Flooring Guarantee
- Manufacturer Backed Warranties
- 23 years Project Bank
- Free Surveys and Advice
- Industry Approved Contractors
- Quality Assurance ISO9001
- Quality Assurance ISO14001
Resin Flooring Types Used - Type 2
Epoxy and Polyurethane Resin Flooring
Superior Dual-Component System
Experience the ultimate in flooring solutions with our Epoxy and Polyurethane Resin Flooring Coating. Combining the best of both worlds, this dual-component system offers exceptional durability, chemical resistance, and a stunning finish for any commercial or industrial space. Elevate your flooring game with a coating that’s designed to impress and built to last.
Impressive Chemical Resistance
Our Epoxy and Polyurethane Resin Flooring Coating is specifically engineered to resist a wide range of chemicals, making it ideal for facilities that handle hazardous materials or require frequent cleaning. Protect your floors from spills, stains, and daily wear with a resilient flooring solution that can withstand even the toughest environments.
High-Gloss, Attractive Finish
Achieve a sleek, modern look with our Epoxy and Polyurethane Resin Flooring Coating’s high-gloss finish. Available in various colours and patterns, this flooring solution allows you to create a visually striking environment that’s both functional and stylish. Make a lasting impression on clients, customers, and employees with a flooring choice that’s as attractive as it is durable.
Epoxy and Polyurethane Resin Flooring Characteristics
Feature | Details |
|---|---|
| Application | Applied in 2 or more coats, generally solvent free |
| Intended Use | Light to medium use |
| Thickness | Up to 300 microns |
| UV Resistance | Gloss, Matt or Silk |
| Slip Resistance | Aggregate can be added to achieve a slip resistant finish |
| Anticipated Life | Light / medium duty use 1-2 years. |
JD Flooring Guarantee
- Manufacturer Backed Warranties
- 23 years Project Bank
- Free Surveys and Advice
- Industry Approved Contractors
- Quality Assurance ISO9001
- Quality Assurance ISO14001
Client Satisfaction and Feedback
Post-installation, the client expressed significant satisfaction with the results. They appreciated the quality of the finish, the professionalism exhibited by the JD Flooring Ltd team, and the comprehensive service provided.
This project is a clear demonstration of JD Flooring’s ability to tackle complex flooring problems, deliver high-quality solutions, and exceed customer expectations.
Resin Flooring Installation
Resin Flooring Installation
Resin Flooring Installation
Resin Flooring Installation
Resin Flooring Installation
Request a Quote
With over 2 decades of experience as Resin Flooring Installers, JD Flooring is ideally placed to deal with your requirements, from your initial enquiry, product selection and project planning, to the installation, quality control checks, after sales service, repairs and maintenance.
Contact our experts to arrange a free, no obligation, consultation and site visit, allowing us to provide you with a project cost, timeframe and available start dates. Pricing starts at only £4.00 per square metre – inclusive of preparation, labour & materials.
cheshire resin flooring installers
cheshire resin flooring installers
cheshire resin flooring installers
cheshire resin flooring installers
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