Resin Flooring Installation
Resin Flooring Installation
Case Study
Resin Flooring Installation Case Study – Large UK Bodyshop Group.
Large UK Bodyshop Group
Client Background and Challenge
Our client, a renowned UK bodyshop group, engaged JD Flooring Ltd for the fourth time, demonstrating their trust in our expertise, professionalism, and results. This project posed a unique set of challenges due to the age of the workshop and the diversity of its existing floor finishes. The project involved the removal of an area of quarry tiles, screeding to level up the surfaces, and comprehensive mechanical grinding to prepare the entire area.
Covering a space of 570 square meters, the workshop’s flooring had not been resurfaced in several years and had almost worn away completely. The area encompassed a spray booth, seven car lifts, and an inspection area, all requiring extensive floor restoration and enhancement.
Proposed Solution
JD Flooring Ltd formulated a solution that would tackle the intricate requirements of this project. Following comprehensive preparation of the site, we identified numerous areas of impact damage, particularly in zones frequented by mechanics. To rectify these, repair mortars were used, and scratch coats were applied to ensure the substrate was as flat as possible, and any damage was duly repaired in readiness for the new coatings.
Understanding the workshop’s needs and the nature of its operations, we recognised that a thicker first coat than usual would be beneficial. This approach was designed to mask some of the outstanding imperfections within the substrate, to a reasonable extent.
Preparation, Preparation, Preparation. It’s the Key
95% of all resin flooring installation failure is due to poor sub floor preparation
Implementation and Repair
Using a squeegee method, the first, thicker-than-usual layer of high build epoxy resin scratch coating was applied, followed by a back roll technique over the total area.
This ensured an even distribution and penetration of the resin, providing a sturdy, levelled base for the subsequent layers.
Once this initial scratch coating was installed, we proceeded to fill some outstanding holes apparent in the surface, enhancing the overall structural integrity and aesthetic of the floor.




Final Installation and Finishing
Upon the completion of the primary repairs and first coat, a final layer of high build epoxy coating was applied. This was supplemented with a light scatter of aggregate. The addition of the aggregate served a dual purpose – enhancing the aesthetic appeal of the floor and providing the necessary slip resistance for the safety of the mechanics and other personnel.
Resin Flooring Type Used - Resin High Build Coating
Exceptional Thickness for Added Durability
Resin High Build Coating is an ideal flooring solution for demanding environments that require added protection and durability. This innovative coating is designed to provide a thicker layer than traditional flooring options, ensuring maximum resistance to wear and tear, even in the most challenging spaces.
Long-Lasting Protection
Resin High Build Coating is engineered to withstand heavy foot traffic, machinery, and impact. Its exceptional thickness guarantees long-lasting protection against daily wear, making it the perfect choice for industrial facilities, warehouses, and other high-traffic areas. Invest in a flooring solution that can stand up to the test of time.
Customisable Aesthetic Appeal
You can enhance the appearance of your space with the versatile design options offered by our Resin High Build. Choose from a variety of colours and textures to create a visually appealing environment that aligns with your brand and style preferences. Enjoy the perfect combination of functionality and aesthetic appeal in one innovative flooring solution.
Resin High Build Characteristics
Feature | Details |
|---|---|
| Application | Applied in two or more coats, solvent free |
| Intended Use | Medium Duty use |
| Thickness | Up to 1000 microns |
| UV Resistance | Some resistance to chemical spillage |
| Slip Resistance | Aggregate can be added to achieve a slip resistant finish |
| Anticipated Life | Light Use: 5-7 Years / Moderate Use: 2-4 Years |
JD Flooring Guarantee
- Manufacturer Backed Warranties
- 23 years Project Bank
- Free Surveys and Advice
- Industry Approved Contractors
- Quality Assurance ISO9001
- Quality Assurance ISO14001
Client Satisfaction and Feedback
As part of our standard procedure at JD Flooring Ltd, we followed up with the client the next day. They expressed high satisfaction with both the end result and the service received. The upgraded flooring not only met their operational needs but also brought about a visible improvement in the workshop’s aesthetics.
This project reaffirms JD Flooring’s reputation for delivering tailored, high-quality resin flooring solutions, meeting diverse client needs, and consistently achieving high levels of customer satisfaction.
Resin Flooring Installation
Resin Flooring Installation
Resin Flooring Installation
Resin Flooring Installation
Resin Flooring Installation
Request a Quote
With over 2 decades of experience as Resin Flooring Installers, JD Flooring is ideally placed to deal with your requirements, from your initial enquiry, product selection and project planning, to the installation, quality control checks, after sales service, repairs and maintenance.
Contact our experts to arrange a free, no obligation, consultation and site visit, allowing us to provide you with a project cost, timeframe and available start dates. Pricing starts at only £4.00 per square metre – inclusive of preparation, labour & materials.
cheshire resin flooring installers
cheshire resin flooring installers
cheshire resin flooring installers
cheshire resin flooring installers
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