Resin Flooring Demarcation

resin floor repair, preparation and installation, Epoxy Resin Garage Floor, Resin Flooring Installers Sheffield

Resin Flooring Demarcation

Case Study

Resin Flooring Demarcation Case Study – Cheese Production Company, Wales.

Cheese Production Company in Wales

Resin Flooring Demarcation

The Client's Challenge

This project involved a prominent Cheese Producing Company, based in Wales, who are widely recognised for their quality products in the Food Sector.

This client, was already familiar with JD Flooring having engaged our services recently at the same site.  Due to the success of that project, they contacted us with a request to install a walkway for pedestrians stretching from door to door, throughout the busy operational area to create a safe walking space.

In addition to this, hatchings, we were installed to the main good’s receivable doors and other in areas entrances and exits.

Assessment and Recommendation

Given the very busy operational areas the client needed clearly defined pedestrian pathways. This was aimed at safeguarding staff and visitors moving from door to door across the operational zones. Moreover, the installation of conspicuous hatchings at key points like the good’s receivable doors and various other entrances and exits was essential to mitigate any potential safety hazards.

Given the tight timeframe—just one day to execute the project—JD Flooring proposed a swift yet effective solution. A fast-curing Polyaspartic high build coating system was selected for its quick set time and robustness. To enhance safety further, an aggregate was incorporated for slip resistance, complemented by 100mm yellow safety lines to outline and emphasise the walkways and hatchings, facilitating safe navigation through entrances and exits.

Resin Flooring Demarcation
Preparation, Preparation, Preparation. It’s the Key

95% of all resin flooring installation failure is due to poor sub floor preparation

Preparation

The preparation phase was streamlined, utilising a light sanding pad on an STR machine for a gentle yet thorough cleaning of the surface.

The recent installation of resin flooring meant that the area was relatively new and unused, eliminating the need for intensive grinding.

This approach ensured the base was impeccably clean and ready for the subsequent application.

Resin Floor Preparation

Installation Process – Stage 1

Initially, our skilled team took precise measures to delineate the designated walkways and hatching areas, strictly adhering to the agreed specifications. This preparatory step involved carefully marking out these critical zones with tape edging to ensure accuracy and uniformity. Following the meticulous planning phase, we proceeded to apply two layers of Polyaspartic resin. Each layer was given a two-hour interval to cure fully, ensuring the resin set correctly and adhered strongly to the underlying surface. This phase was crucial in preparing for the final visual and safety enhancements of the walkways.

Resin Flooring Demarcation
Resin Flooring Demarcation
Resin Flooring Demarcation

Installation Process – Stage 2

Upon the successful application and curing of the Polyaspartic resin, our team embarked on the final stage of the project. The tape used to edge the walkways and hatchings was replaced with durable, 100mm yellow safety lines. This transformation not only elevated the visual appeal of the floor but also significantly boosted its safety profile. The bright yellow lines clearly demarcated the pedestrian pathways from operational zones, providing a high-visibility guide that ensures safe navigation through the busy cheese production facility. This careful application of safety markings encapsulates our commitment to delivering both aesthetic and functional flooring solutions.

Resin Flooring Demarcation
Resin Flooring Demarcation
Resin Flooring Demarcation
Resin Flooring Demarcation
Resin Flooring Demarcation
Resin Flooring Demarcation

Resin Flooring Demarcation

Resin Flooring Demarcation

Resin Flooring Demarcation

Resin Flooring Type Used - Resin High Build Coating

Exceptional Thickness for Added Durability

Resin High Build Coating is an ideal flooring solution for demanding environments that require added protection and durability. This innovative coating is designed to provide a thicker layer than traditional flooring options, ensuring maximum resistance to wear and tear, even in the most challenging spaces.

Long-Lasting Protection

Resin High Build Coating is engineered to withstand heavy foot traffic, machinery, and impact. Its exceptional thickness guarantees long-lasting protection against daily wear, making it the perfect choice for industrial facilities, warehouses, and other high-traffic areas. Invest in a flooring solution that can stand up to the test of time.

Customisable Aesthetic Appeal

You can enhance the appearance of your space with the versatile design options offered by our Resin High Build. Choose from a variety of colours and textures to create a visually appealing environment that aligns with your brand and style preferences. Enjoy the perfect combination of functionality and aesthetic appeal in one innovative flooring solution.

Resin High Build Characteristics

Feature

Details

ApplicationApplied in two or more coats, solvent free
Intended UseMedium Duty use
ThicknessUp to 1000 microns
UV ResistanceSome resistance to chemical spillage
Slip ResistanceAggregate can be added to achieve a slip resistant finish
Anticipated LifeLight Use: 5-7 Years / Moderate Use: 2-4 Years

JD Flooring Guarantee

Client Satisfaction and Feedback

The client expressed great satisfaction with the completed project, particularly praising the pristine finish and the effectiveness of the demarcation in improving facility safety. The clarity of the marked areas now ensures that both forklift trucks and personnel can navigate the space confidently and safely, adhering to designated operational and pedestrian zones. This project not only met the client’s immediate needs but also reaffirmed JD Flooring’s reputation for delivering timely, high-quality solutions tailored to enhance workplace safety.

Request a Quote

With over 2 decades of experience as Resin Flooring Installers, JD Flooring is ideally placed to deal with your requirements, from your initial enquiry, product selection and project planning, to the installation, quality control checks, after sales service, repairs and maintenance.

Contact our experts to arrange a free, no obligation, consultation and site visit, allowing us to provide you with a project cost, timeframe and available start dates. Pricing starts at only £4.00 per square metre – inclusive of preparation, labour & materials.

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cheshire resin flooring installers

cheshire resin flooring installers

cheshire resin flooring installers

cheshire resin flooring installers

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