Resin Flooring Demarcation
Resin Flooring Demarcation
Case Study
Resin Flooring Demarcation Case Study – Electrical and Electronics Manufacturer, Stockport.
Electronics Manufacturing Company
Project Overview
As a trusted partner and the approved contractor for a large electrical and electronics manufacturer based in Stockport, JD Flooring recently completed a resin flooring demarcation project to improve safety and compliance within the client’s facility.
The client has a busy facility, working shifts, and any solution provided would need to be mindful to minimise operational downtime.
The project covered a total floor area of 85m², focusing on the walkways connecting the shop floor to the offices, recreational areas, and toilets. The primary objective was to create clearly defined, flat, and smooth walkways to ensure the safety of the workforce and visitors.
Key Takeaways
- JD Flooring completed a resin flooring demarcation project for a large electrical and electronics manufacturer in Stockport, covering an area of 85m² to improve safety and compliance.
- The assessment phase identified areas requiring repair and preparation, with a recommendation for a fast-curing polyaspartic high-build coating system with yellow demarcation lines and walking men symbols.
- Preparation and repair work involved removing damaged concrete, grinding the surface, applying an acrylic primer, and installing a self-levelling repair compound to ensure a consistent, high-quality finish.
- The installation phase consisted of applying two coats of green polyaspartic fast-cure resin coating, which boasts a 90-minute cure time per coat, minimising downtime for the client.
- Demarcation included 100mm safety yellow lines along the edges and perimeter of the walkway, as well as yellow walking men symbols, to clearly define safe walking areas for staff, visitors, and suppliers.
- The client’s management team and health and safety compliance officer expressed satisfaction with the completed works, which exceeded regulatory requirements and addressed previous health and safety concerns.
Assessment and Recommendation
The JD Flooring team conducted a thorough survey of the area, identifying a section of concrete in very poor condition. This section required stripping down and repair before the main preparation process could commence.
The remaining area designated for the resin flooring demarcation system needed mechanical preparation, followed by the installation of a suitable quick-drying system.
The recommended system consisted of two coats of fast-curing polyaspartic high-build coating, edged with 100mm yellow lines and walking men demarcation for enhanced visibility and safety.
Preparation, Preparation, Preparation. It’s the Key
95% of all resin flooring installation failure is due to poor sub floor preparation
Preparation and Repair
The project began with concrete repairs, addressing all loose, cracked, and vulnerable areas. These areas were removed down to a level that provided a stable base for the subsequent work.
A flatbed grinder connected to a high-powered dust extraction unit was used for the preparation process, ensuring a clean and even surface.
Once the preparation was complete, an acrylic primer was installed, creating a suitable surface for the application of a self-levelling repair compound to the damaged and stripped-down areas.
The JD Flooring team also identified and repaired additional small areas of damage to ensure a consistent and high-quality finish throughout the project area.
By dedicating time and effort to thorough cleaning and preparation, we ensure that the resin flooring system has the best possible chance of bonding correctly to the surface, resulting in a durable, long-lasting, and visually appealing finish that meets the client’s high standards and expectations.
Once the repairs and clean up were completed, the team meticulously taped all edges and demarcated the areas to be coated. This step is crucial for maintaining clean lines and preventing the resin from spreading beyond the intended application areas.
Frequently Asked Question
Why is thorough preparation and repair work crucial for the success of a resin flooring installation?
Thorough preparation and repair work is crucial for the success of a resin flooring installation for several reasons:
Adhesion: Proper surface preparation ensures that the resin flooring system adheres properly to the substrate. If the surface is not adequately prepared, the new flooring may not bond correctly, leading to premature failure, peeling, or delamination. How does poor adhesion affect the longevity of a resin flooring system?
Durability: Repairing cracks, holes, and other imperfections in the substrate before installing the resin flooring helps to create a solid, stable foundation. If these issues are not addressed, they can lead to further deterioration of the substrate and cause damage to the new flooring over time. What role does a stable foundation play in the overall durability of the flooring system?
Aesthetics: A well-prepared and repaired substrate ensures a smooth, even surface for the resin flooring installation. This results in a more attractive and professional-looking finished product. Imperfections in the substrate can telegraph through the new flooring, compromising the aesthetic appeal. How can a poorly prepared substrate impact the visual appearance of the finished resin flooring?
Cost-effectiveness: Investing time and effort in thorough preparation and repair work can save money in the long run. By addressing issues with the substrate before installation, you can avoid costly repairs or replacements down the line due to premature flooring failure. Why is it more cost-effective to invest in proper preparation and repair work upfront?
Thorough preparation and repair work are essential for achieving a long-lasting, durable, and visually appealing resin flooring installation. Neglecting these crucial steps can lead to a host of problems that compromise the quality and longevity of the flooring system.
Installation Process
With all preparation and repair work completed, the JD Flooring team proceeded to install two coats of green polyaspartic fast-cure resin coating to the designated area.
The chosen polyaspartic system boasts a cure time of only 90 minutes for each coat, allowing for a fast and efficient installation process. This quick-drying characteristic minimised downtime for the client, ensuring that the walkways could be returned to service promptly.
The installation of the resin coating provided a durable, seamless, and easily maintainable surface, ideal for the high-traffic areas within the facility.
Demarcation Detailing
To properly finish the walkway and enhance safety, the JD Flooring team applied 100mm safety yellow lines to the edges and perimeter of the walkway using a thixotropic high-build epoxy line marking system.
The vibrant yellow colour provides a stark contrast against the green resin coating, ensuring high visibility for pedestrians. In addition to the perimeter lines, yellow walking men were installed at strategic intervals to clearly define the demarcation areas as walkways.
While staff familiar with the facility would recognise the designated walkways, the clear demarcation ensures that visitors, suppliers, and anyone unfamiliar with the layout can easily identify the safe walking areas, reducing the risk of accidents or confusion.
Resin Flooring Installation Case Study
Resin Flooring Installation Case Study
Resin Flooring Installation Case Study
Resin Flooring Installation Case Study
5S Certification and Resin Flooring Demarcation
This resin flooring demarcation project completed by JD Flooring for the electrical and electronics manufacturer in Stockport not only enhances workplace safety but also aligns with the principles of 5S Certification.
5S is a systematic approach to workplace organisation, focusing on five key elements: Sort, Set in Order, Shine, Standardise, and Sustain. By implementing a clear and durable flooring demarcation system, the manufacturer can support their efforts to secure or maintain 5S certification in the following ways:
Sort
The clear demarcation of walkways helps to identify and separate necessary and unnecessary items within the facility. By defining specific areas for foot traffic, the manufacturer can ensure that work areas remain uncluttered and free from obstruction, promoting a more organised and efficient workspace.
Set in Order
The installation of the resin flooring demarcation system, with its vibrant safety yellow lines and walking men symbols, creates a visually organised environment. This clear designation of walkways allows employees, visitors, and suppliers to easily navigate the facility, reducing the risk of accidents and improving overall efficiency.
Shine
The seamless and easily maintainable surface of the polyaspartic fast-cure resin coating facilitates regular cleaning and maintenance. The smooth, non-porous surface minimises the accumulation of dirt, dust, and debris, promoting a cleaner and more hygienic work environment.
Standardise
By implementing a consistent and standardised approach to walkway demarcation throughout the facility, the manufacturer can ensure that safety standards are maintained across all areas. The clear visual cues provided by the yellow lines and walking men symbols create a uniform and easily recognisable system, reinforcing safety protocols and best practices.
Sustain
The durability and longevity of the resin flooring demarcation system support the manufacturer’s ongoing commitment to maintaining a safe, organised, and efficient workplace. By investing in a high-quality, long-lasting solution, the manufacturer demonstrates their dedication to the principles of 5S and continuous improvement.
This resin flooring demarcation project completed by JD Flooring not only addresses immediate safety concerns but would also contribute to a manufacturer’s efforts to secure or maintain 5S certification. By aligning with the principles of Sort, Set in Order, Shine, Standardise, and Sustain, the project creates a foundation for a more organised, efficient, and safe work environment, ultimately supporting the manufacturer’s overall operational excellence goals.
Resin Flooring Type Used - Resin High Build Coating
Exceptional Thickness for Added Durability
Resin High Build Coating is an ideal flooring solution for demanding environments that require added protection and durability. This innovative coating is designed to provide a thicker layer than traditional flooring options, ensuring maximum resistance to wear and tear, even in the most challenging spaces.
Long-Lasting Protection
Resin High Build Coating is engineered to withstand heavy foot traffic, machinery, and impact. Its exceptional thickness guarantees long-lasting protection against daily wear, making it the perfect choice for industrial facilities, warehouses, and other high-traffic areas. Invest in a flooring solution that can stand up to the test of time.
Customisable Aesthetic Appeal
You can enhance the appearance of your space with the versatile design options offered by our Resin High Build. Choose from a variety of colours and textures to create a visually appealing environment that aligns with your brand and style preferences. Enjoy the perfect combination of functionality and aesthetic appeal in one innovative flooring solution.
Resin High Build Coating Characteristics
Feature | Details |
|---|---|
| Application | Applied in two or more coats, solvent free |
| Intended Use | Medium Duty use |
| Thickness | Up to 1000 microns |
| UV Resistance | Some resistance to chemical spillage |
| Slip Resistance | Aggregate can be added to achieve a slip resistant finish |
| Anticipated Life | Light Use: 5-7 Years / Moderate Use: 2-4 Years |
JD Flooring Guarantee
- Manufacturer Backed Warranties
- 23 years Project Bank
- Free Surveys and Advice
- Industry Approved Contractors
- Quality Assurance ISO9001
- Quality Assurance ISO14001
Client Feedback
Upon completion of the installation and thorough clean-up, the management team, accompanied by the health and safety compliance officer, conducted a final survey of the finished works.
The management team provided enthusiastic and complementary feedback, expressing their satisfaction with the overall quality of the project. They particularly appreciated the attention given to the repaired areas, which had previously caused health and safety concerns.
The health and safety compliance officer confirmed that the completed works not only met but exceeded the required regulatory requirements, signing off the project with full satisfaction.
Summary
The successful completion of this resin flooring demarcation project demonstrates JD Flooring’s commitment to delivering tailored solutions that enhance workplace safety and ensure compliance for industrial clients. As a trusted partner with extensive experience in the field, JD Flooring consistently provides expert assessment, repair, and installation services for resin flooring systems.
This project showcases the company’s ability to understand and address the unique challenges faced by electrical and electronics manufacturers, delivering results that prioritise the well-being of the workforce and visitors while minimising disruption to daily operations.
Feedback from other JD Flooring Clients
Arrange a Consultation
With over 2 decades of experience as Resin Flooring Installers, JD Flooring is ideally placed to deal with your requirements, from your initial enquiry, product selection and project planning, to the installation, quality control checks, after sales service, repairs and maintenance.
Contact our experts to arrange a free, no obligation, consultation and site visit, allowing us to provide you with a project cost, timeframe and available start dates. Pricing starts at only £4.00 per square metre – inclusive of preparation, labour & materials.
Cheshire resin flooring installers, Resin Flooring Installation Case Study
Resin Flooring Installation Case Study, Cheshire resin flooring installers
Cheshire resin flooring installers, Resin Flooring Installation Case Study
cheshire resin flooring installers
Other Case Studies
Resin Flooring Installation Case Study, Cheshire Epoxy Flooring Services, Polyurethane Floors Cheshire, Industrial Resin Flooring Installers Cheshire, Commercial Resin Floor Contractors Cheshire, Cheshire Garage Resin Floor Installation, Resin Bound Surfacing in Cheshire, Decorative Resin Flooring Cheshire, Cheshire Resin Driveway Services, Professional Resin Floor Installation Cheshire, Anti-Slip Resin Floors Cheshire, Food Grade Resin Flooring Cheshire, Resin Floor Maintenance Cheshire, Epoxy Resin Concrete Repair Cheshire, Bespoke Resin Floor Design Cheshire, High-Quality Resin Flooring Cheshire, Cheshire Resin Flooring Specialists, UV Stable Resin Flooring Cheshire, Cheshire Resin Floor Coating Experts, Seamless Resin Flooring Solutions Cheshire, Resin Floor Installation Quote Cheshire, Fast-Curing Resin Flooring Cheshire, Durable Resin Floors in Cheshire, Chemical Resistant Resin Flooring Cheshire, Resin Floor Installers Reviews Cheshire, Affordable Resin Flooring Cheshire. Resin Flooring Installation Case Study. JD Flooring Limited