Real-Life Resin Flooring Installation Success Stories
When it comes to flooring solutions, not many can beat the appeal and durability of resin flooring. In this article, we share five real-life resin flooring installation success stories that demonstrate the transformative power and versatility of resin flooring for industrial and commercial spaces.
Introduction to Resin Flooring
Resin flooring is a high-performance surface material that has seen an increase in popularity over recent years. Its unique combination of durability, aesthetics, and easy maintenance make it a go-to choice for both industrial and commercial properties.
Benefits of Resin Flooring
Resin flooring offers a multitude of benefits. It is resistant to wear and tear, making it an excellent choice for high-traffic areas. It’s also spill and stain-resistant, ensuring the floor remains in top condition for longer. With a wide range of finishes available, resin flooring can be as stylish as it is practical.
Importance of Professional Installation
While it may be tempting to consider a do-it-yourself approach or hire a general contractor for resin flooring installation, enlisting the services of a professional resin flooring installer offers several advantages. In this section, we will evaluate the key benefits of using a professional resin flooring installer for your factory or warehouse.
Expertise and Experience
Professional resin flooring installers possess the necessary expertise and experience in handling various types of resin flooring systems. They understand the specific requirements for each resin type, ensuring that the flooring is installed correctly and performs optimally. Their familiarity with industry standards and best practices guarantees a high-quality, long-lasting floor.
Proper Surface Preparation
One of the critical aspects of a successful resin flooring installation is the proper preparation of the substrate. Professional installers know how to evaluate the condition of the existing floor, identify potential issues, and carry out appropriate surface preparation techniques. This meticulous approach helps to create a strong bond between the resin flooring and the substrate, preventing future issues such as delamination or cracking.
Efficient Installation and Minimal Downtime
Time is money, especially in industrial settings where downtime can have significant financial implications. Professional resin flooring installers have the skills and equipment to complete the installation process quickly and efficiently. Their experience enables them to anticipate and prevent potential problems, ensuring that the installation is completed within the agreed timeframe and with minimal disruption to your operations.
Warranty and Aftercare
Reputable professional resin flooring installers typically offer a warranty on their work, providing you with peace of mind and protection against any defects or issues arising from the installation. In addition, they can provide aftercare services such as maintenance advice and support, ensuring that your flooring remains in top condition for its entire lifespan.
Cost-Effectiveness
While the upfront cost of hiring a professional resin flooring installer may be higher than attempting a DIY installation, the long-term benefits outweigh the initial investment. A correctly installed resin floor lasts longer, requires less maintenance, and provides better performance, resulting in overall cost savings for your business.
Resin flooring installation success story
Case Study 1
Transforming the production area of an International Packaging Company
Let’s dive into our first resin flooring installation success story, the transformation of the production area of an international packaging company.
The Client’s Challenge
Our Birmingham-based international packaging client faced continuous issues in their production zone, necessitating a sturdy, lasting solution. They required a durable, dust-resistant, and slip-proof floor for employee safety and aesthetic enhancement, particularly for client visits. Despite several resurfacing attempts on the 820-square-meter area, improper preparations led to coating delamination, exposing numerous underlying concrete problems.
The Assessment and Solution
JD Flooring Ltd’s experts meticulously evaluated the area, determining the removal of the deteriorating coatings to reveal the concrete substrate was necessary. Upon inspection, this substrate exhibited several flaws such as bolt holes, prior work damages and poor joint edges, indicating that extensive repairs were needed prior to new epoxy resin flooring installation.
The Preparation and Repair
JD Flooring’s team devoted substantial resources to mend the damaged area. Joint edges were carefully repaired for a flat finish, establishing an ideal base for the new flooring, followed by the application of the initial epoxy resin coating layer. They identified and filled over 300 bolt holes in the substrate and fixed other damage areas, effectively preparing the surface for the subsequent epoxy resin layer.
The Initial and Final Installation
Upon completion of all mechanical preparations, edge work and repairs, the team applied the next epoxy layer, using a high build epoxy system for increased durability and aesthetic enhancement. The final coat included a slight aggregate scattering for slip resistance, promoting workforce safety. The client was delighted with the result: a robust, dust-resistant, and attractive flooring providing slip resistance for employee safety.
Additional Features and Client Satisfaction
Pleased with the results, the client invited JD Flooring to return a week later for demarcation and health and safety lineage installation, crucial for meeting safety standards. The client’s satisfaction underscored JD Flooring’s commitment to excellence and meticulousness, affirming their standing as top resin flooring installers. The project showcased JD Flooring’s capacity to address complex flooring issues, provide superior solutions, and surpass client expectations.
The Resin Flooring Type Used For This Project
The Resin High Build Coating, used in this project, offers enhanced durability due to its exceptional thickness. Perfect for demanding spaces needing extra protection, this advanced coating provides superior resistance to wear and tear.
Designed to endure heavy footfall, machinery and impacts, its notable thickness promises lasting protection against daily wear, making it ideal for industrial sites, warehouses, and high-traffic zones.
The aesthetic appeal of this flooring solution is customisable with versatile design options. Choose from various colours and textures to match your brand and style, combining functionality with aesthetics.
Resin High Build Characteristics:
- Application: Applied in two or more solvent-free coats
- Intended Use: Medium Duty
- Thickness: Up to 1000 microns
- UV Resistance: Offers some chemical spillage resistance
- Slip Resistance: Aggregate can be included for a slip-resistant finish
- Anticipated Life: 5-7 Years Light Use, 2-4 Years Moderate Use
Resin flooring installation success story
Case Study 2
Revitalising a UK Bodyshop with Resin Flooring
Our second resin flooring installation success story features a large UK Bodyshop Group.
Client Background and Challenge
A prestigious UK bodyshop group entrusted JD Flooring Ltd for the fourth time, reflecting their confidence in our expertise and outcomes. The age of the workshop and varied floor finishes brought unique challenges to the project, which included quarry tile removal, surface levelling screeding, and extensive mechanical grinding. The 570-square-meter workshop’s flooring, including a spray booth, seven car lifts, and an inspection area, hadn’t been resurfaced for years and required significant restoration and enhancement.
Proposed Solution
JD Flooring Ltd devised a strategy to meet this project’s complex needs. After thorough site preparation, we identified several impact-damaged areas, especially in mechanic-heavy zones. These were addressed using repair mortars and scratch coats, ensuring a flat, damage-free substrate for new coatings. Considering the workshop’s specific needs and operations, we determined that a thicker initial coat would be beneficial to reasonably mask the substrate’s remaining imperfections.
Implementation and Repair
The first, thicker layer of high build epoxy resin scratch coating was applied using a squeegee method, followed by a back roll technique for even distribution and resin penetration, ensuring a solid, level base for further layers. After the initial coating installation, we filled remaining surface holes, improving the floor’s structural stability and appearance.
Final Installation and Finishing
Upon the completion of the primary repairs and first coat, a final layer of high build epoxy coating was applied. This was supplemented with a light scatter of aggregate. The addition of the aggregate served a dual purpose – enhancing the aesthetic appeal of the floor and providing the necessary slip resistance for the safety of the mechanics and other personnel.
Client Satisfaction and Feedback
In accordance with JD Flooring Ltd’s standard practice, we conducted a follow-up with the client who expressed great satisfaction with the final result and our service. The improved flooring met their operational requirements and noticeably enhanced the workshop’s aesthetics. This project further solidifies JD Flooring’s reputation for providing custom, high-quality resin flooring solutions, addressing varied client needs, and consistently attaining high customer satisfaction.
The Resin Flooring Type Use for this Project
The Resin High Build Coating, used in this project, offers enhanced durability due to its exceptional thickness. Perfect for demanding spaces needing extra protection, this advanced coating provides superior resistance to wear and tear.
Designed to endure heavy footfall, machinery and impacts, its notable thickness promises lasting protection against daily wear, making it ideal for industrial sites, warehouses, and high-traffic zones.
The aesthetic appeal of this flooring solution is customisable with versatile design options. Choose from various colours and textures to match your brand and style, combining functionality with aesthetics.
Resin High Build Characteristics:
- Application: Applied in two or more solvent-free coats
- Intended Use: Medium Duty
- Thickness: Up to 1000 microns
- UV Resistance: Offers some chemical spillage resistance
- Slip Resistance: Aggregate can be included for a slip-resistant finish
- Anticipated Life: 5-7 Years Light Use, 2-4 Years Moderate Use
Resin flooring installation success story
Case Study 3
Refurbishment of an expansive industrial space at an Oil Export Company
Our fourth resin flooring installation success story, is the resurfacing of an expansive, high traffic area at an International Timber Importer.
Client Background and Initial Challenges
For five years, JD Flooring Ltd has continuously delivered superior flooring solutions to our client, a prominent oil export firm. Pre-planned months ahead, we were assigned to refurbish a vast 1,100 square meter area.
This area, where we had installed a 6mm polyurethane screed three years ago, was now exhibiting significant wear. The task was straightforward: a thorough industrial refurbishment to rejuvenate the flooring.
The Evaluation and Strategic Planning
After a detailed assessment, our team chose to use HTC grinding machines for the area’s refurbishment. As anticipated, all areas required double grinding and buffing to access the screed’s split aggregate, crucial for the new coating’s bond.
The visible wear from daily operations underscored the need for this thorough refurbishment.
Initial Implementation and Installation
We began by installing oil-contaminated epoxy primers overnight to adhere to the four-day project timeline. After thorough preparation, essential repairs, and primer application, the first layer of epoxy high build coating was applied via a squeegee method, enabling a thicker coating.
Post squeegeeing, the areas were back rolled for a consistent finish, paving the way for the final coat.
Final Coating and Enhancements
After the first scratch coat had adequately cured, we applied the final layer of epoxy high build coating, incorporating kiln-dried aggregate (0.3mm-0.6mm) for slip resistance, ensuring a sturdy finish and enhancing daily health and safety standards.
Post successful final coating, we restored the 100mm yellow lines and walkways to their original locations, covering manufacturing and storage areas, and walkways, all differentiated by colours for a neat, sharp finish.
Outcome and Client Satisfaction
This comprehensive refurbishment project illustrates JD Flooring Ltd’s ability to manage extensive and complex flooring refurbishments while adhering to strict timelines. Our commitment to using state-of-the-art techniques and high-quality materials ensured the renewed floor was not only aesthetically pleasing but also functional and safe, resulting in a high level of client satisfaction.
The Resin Flooring Type Used For This Project
The Resin High Build Coating, used in this project, offers enhanced durability due to its exceptional thickness. Perfect for demanding spaces needing extra protection, this advanced coating provides superior resistance to wear and tear.
Designed to endure heavy footfall, machinery and impacts, its notable thickness promises lasting protection against daily wear, making it ideal for industrial sites, warehouses, and high-traffic zones.
The aesthetic appeal of this flooring solution is customisable with versatile design options. Choose from various colours and textures to match your brand and style, combining functionality with aesthetics.
Resin High Build Characteristics:
- Application: Applied in two or more solvent-free coats
- Intended Use: Medium Duty
- Thickness: Up to 1000 microns
- UV Resistance: Offers some chemical spillage resistance
- Slip Resistance: Aggregate can be included for a slip-resistant finish
- Anticipated Life: 5-7 Years Light Use, 2-4 Years Moderate Use
Resin flooring installation success story
Case Study 4
Resurfacing an expansive industrial space at an International Timber Importer
Let’s dive into our fourth resin flooring installation success story, the refurbishment of an expansive, high traffic area at an Oil Export Company.
Client Background and Initial Challenges
An international timber importer based in Grangemouth, Scotland, operates from a century-old building spanning 550m2. In the bustling world of manufacturing, every moment counts and for this client operational downtime translates to significant costs.
Whilst downtime is a critical operational consideration, the deteriorated concrete substrate had become a pressing concern from both an operational, and health and safety perspective.
The Evaluation and Strategic Planning
Following an in-depth assessment of the site and thorough discussions with the client regarding their specific needs, our team pinpointed two primary challenges: the limited budget allocation and the notably deteriorated state of the substrate.
Significant preparation and repairs were essential, along with installing a flooring system that wouldn’t just serve as a temporary fix, but one that would genuinely revitalise and enhance the longevity of the area.
Initial Implementation and Installation
The initial step in the installation process was the application of the epoxy high build resin coating. Squeegees were used for larger areas and were subsequently back rolled to ensure a uniform application. In more confined spaces, our team utilised rag rollers and paint brushes.
Final Coating and Enhancements
After this, a second coat was applied, which incorporated a light aggregate scatter in the high-traffic zones. This addition was crucial to enhance slip resistance and to align with health and safety standards.
Outcome and Client Satisfaction
Post-installation, the client expressed significant satisfaction with the results. They appreciated the quality of the finish, the professionalism exhibited by the JD Flooring Ltd team, and the comprehensive service provided.
This project is a clear demonstration of JD Flooring’s ability to tackle complex flooring problems, deliver high-quality solutions, and exceed customer expectations.
The Resin Flooring Type Used For This Project
The Epoxy and Polyurethane Resin Flooring, used in this project, combines Combining the best of both worlds, this dual-component system offers exceptional durability, chemical resistance, and a stunning finish for any commercial or industrial space. Elevate your flooring game with a coating that’s designed to impress and built to last.Â
Engineered to resist a wide range of chemicals, makes it ideal for facilities that handle hazardous materials or require frequent cleaning. Protect your floors from spills, stains, and daily wear with a resilient flooring solution that can withstand even the toughest environments.
Epoxy and Polyurethane Resin Flooring Coating’s high-gloss finish. Available in various colours and patterns, this flooring solution allows you to create a visually striking environment that’s both functional and stylish. Make a lasting impression on clients, customers, and employees with a flooring choice that’s as attractive as it is durable.
Epoxy and Polyurethane Resin Characteristics:
- Application: Applied in 2 or more coats, generally solvent free
- Intended Use: Light to medium use
- Thickness: Up to 300 microns
- UV Resistance: Gloss, Matt or Silk
- Slip Resistance: Aggregate can be added to achieve a slip resistant finish
- Anticipated Life: Light / medium duty use 1-2 years.
Resin flooring installation success story
Case Study 5
Extensive Warehouse Flooring Repairs at a UK based Distribution Company
Let’s dive into our fifth resin flooring case study, the extensive warehouse flooring repairs success story, at a large UK based distribution company.
Client Background and Challenge
Based in Birmingham, this UK distribution company is responsible for storing and distributing a diverse range of products, with a vast logistical network. They operate out of four large warehouses, each of which sees considerable daily activity. This includes substantial forklift truck movement and occasional impact damage. The main challenge was that the day-to-day operations were taking a toll on the integrity of the warehouse flooring.
The combination of heavy forklift truck traffic, coupled with the occasional but inevitable impact damage, meant that their floors had become a potential safety hazard and an operational bottleneck. It was essential that the flooring solution chosen could withstand the rigorous daily demands while ensuring safety and efficiency.
Assessment and Proposed Solution
JD Flooring Ltd offered a bespoke solution that took into consideration several determining factors, such as:
- The extent of the damaged areas
- The total size of the operating area
- Minimal operational disruption requirements
- Time and budget restrictions
Following comprehensive survey of the site, we identified numerous areas of impact damage, particularly in zones frequented by mechanics and concluded that the best solution would be repairs, rather than a complete resurfacing project, using a resin flooring solution designed to withstand impact damage and heavy traffic. Â
Our comprehensive evaluation led us to conclude that a Heavy Duty Polyurethane Resin Screed would be the most fitting solution. Designed to tolerate significant traffic and resist the pressures of a busy warehouse environment, this choice seemed ideal for the company’s needs.
Pre-Repair Preparation
Before embarking on the main repair process, it was pivotal to ensure the existing damage did not exacerbate over time. To achieve this, saw cuts were strategically applied to the edges of the affected areas. This decision would ensure that any present damage was contained and prevented from spreading any further.
To address the damaged areas, repair mortars were first applied, and then scratch coats were applied to ensure the substrate was as flat as possible, ensuring all damaged were professionally prepared for the new Heavy Duty Polyurethane Resin Screed flooring repairs.Â
Two Stage Repair Process
Due to the location, ultra heavy usage and frequent impacts that created the damage in the first place, JD Floor decided on a two-stage repair process to ensure the repairs would endure the conditions they would be subjected to.
- Primer Application: To commence, a tack primer was diligently applied across all target areas. The primer acts as an anchoring layer, creating a strong bond between the existing floor and the subsequent repair materials.
- Implementation of Polyurethane Screed: Once the primer had adequately set, it was time for the main act. A resilient polyurethane screed was meticulously laid out. This ensured the damaged areas were brought back to their original floor level, restoring the warehouse’s operational functionality.
Outcome and Client Satisfaction
Post the successful completion of the warehouse flooring repair installation, feedback from our esteemed client was overwhelmingly positive. Their satisfaction with the quality of work rendered, the efficiency with which it was done, and the fact the client was still operate at full operational capabilities during the repair process, cemented our longstanding relationship further.
The Resin Flooring Type Used For This Project
Heavy Duty Polyurethane Resin Screed Flooring, used in this project, offers Unrivalled Strength and Durability which stands as a testament to the balance of aesthetic appeal and unparalleled strength. Crafted to thrive in the harshest environments, this high-performance flooring solution is the perfect fit for commercial and industrial settings. It boasts excellent resistance against abrasion, impact, and chemical wear, promising a surface that remains resilient and enduring.
Heavy Duty Polyurethane Resin Screed Characteristics:
- Application: 3 part heavily filled system incorporating a seal coat finish
- Intended Use: Medium Duty to Heavy Duty use
- Thickness: 6mm-9mm
- Slip Resistance: Some resistance in wet conditions subject to seal coat selection
- Anticipated Life: Heavy Duty 8-10 Years / Very Heavy Duty 5-8 Years
- Chemicals: Very good resistance to chemical spillage
- Cleanability: Very good cleaning properties if seal coat is maintained
- Static: Static controlled versions available
JD Flooring Limited – Resin Flooring Installers
Unlock the secret to stunning, durable floors with JD Flooring Limited, the experienced Resin Flooring Installers. With over 23 years’ experience in installing resin flooring throughout the UK, we’re your number one choice to transform spaces with unmatched quality & style.
Our premium quality, top-of-the-line, Epoxy, Polyurethane or Polyaspartic flooring effortlessly combines strength, durability, and aesthetics. Ideal for large commercial spaces, this advanced flooring solution provides a stunning finish that is built to last. With its exceptional resistance to wear, tear, and chemical spills, you’ll have peace of mind knowing your floors will maintain their beauty for years to come.
Our resin flooring is a responsible choice that boasts low VOC emissions and is free from harmful chemicals. The slip-resistant surface also ensures the safety of your employees, or visitors. Choose our epoxy resin flooring and experience the perfect blend of style, durability, and safety.
JD Flooring Limited only work with the best resin flooring manufacturers as quality is priority. All systems that are installed are either Epoxy, Polyurethane or Polyaspartic based, these come in a range of floor coatings, self-smoothing systems, heavy duty screeds and coving, specialist primers and repair systems all manufactured to the quality assurance of ISO9001 & ISO14001.
JD Flooring Limited provide free advice, full on-site surveys, and quotations. All client’s projects are treated confidentially, once you have contacted JD Flooring Limited you will feel assured that you are receiving professional advice that comes from many years of industry knowledge, these sectors include, Food, Pharmaceutical & Healthcare, Automotive, Engineering, Warehousing & Logistics, Aerospace, Printing & Packaging plus many more.
Arrange a Free Survey
If you are thinking about upgrading the flooring in your commercial or industrial space then we would love to hear from you. Our team of experts will conduct a free onsite survey and then guide you through the process of product selection and project planning, whilst remaining mindful of your budgetary retrains. Â
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Resin flooring installation success stories
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